Choosing suitable compressed air dryers will improve the system’s efficiency, make it more productive, and reduce downtime. When thinking about buying compressed air dryers, the following things may be helpful to keep in mind:
Size Is Significant
The first thing to do is make sure the dryer is built right. Find out the upstream compressor’s size and equipment, the after cooler’s specifications, and how well it works. The best thing would be for the refrigeration dryer’s compressed air inlet temperature to be as low as possible. This would cut the downstream dryer’s power needs by a lot.
The second step is to determine the highest temperatures that could happen during the year. Compressed air dryers should generally have enough extra capacity to work reliably even when temperatures are at their highest. Because of this, it is better to plan for slightly warmer temperatures.
The minimum and maximum operating pressures of your system can also help you choose the best-compressed air dryers for your needs. 100 PSIG is what dryers are rated at. Every time the pressure increases from 100 PSIG, the capacity decreases. As the pressure goes up, the water load goes down. This makes the compression system less stressed.
Air Inlet and Dew Point Temperature
You should also consider your system’s minimum and maximum operating air inlet temperatures and figure out the dew point requirements. The best-compressed air dryers will meet these needs and work well at a dew point temperature lower than the lowest ambient temperature that the compressed air system may be exposed to. The required dew point temperature can be found by taking the lowest air temperature and subtracting 20 degrees from it. Most tasks can be done with a refrigerated dryer, but a desiccant dryer may be needed for critical tasks requiring low airway moisture.
You should be able to choose between a low-temperature dryer and a high-temperature dryer by figuring out your system’s minimum and maximum operating ambient air temperatures. If the temperature around you is over 100 degrees Fahrenheit, it may be too hot for your dryer to work. Think about getting high-temperature dryers that can handle the higher summer temperatures.
The best pressure dew point for your air system is lower than the lowest temperature your building has ever seen. If you do not, water will form in the airways. You should think about whether airlines are exposed to the summer and winter temperatures outside or if they stay, cool inside.
Application and Environment
Air usage is essential to consider when choosing the right kind of compressed air dryer. A refrigerated dryer, which makes air with 10 to 20% relative humidity, can be used for most tasks. On the other hand, the air that comes out of desiccant dryers has less than 0.5% relative humidity. They are used in instrumentation for higher-quality air that needs a pure air stream.
Weather, indoor vs. outdoor use, and location are also significant. A good company for air compression should be able to help you figure out which compressed air dryers will work best for your facility.
Dryers for compressed air are recommended for almost every use. To keep your production as safe, reliable, and productive as possible, you need to find a suitable dryer for your business. As an expert in cleaning the air and making gas.